Coromant Carbide
Select machine tools, the price shift from a focus on production efficiency
Machine itself does not give value to users, so we have to help users to increase machine utilization. Machine tool industry experts Shu believes that the current existence of a common problem is the problem of low utilization rate of machine, so how to make the most efficient tool to achieve its corporate values need to examine seriously. The cutting tool as the machining task execution, if the tool levels do not increase, then a high speed can not play a role. Therefore, tool management services came into being.
China Machine Hardware | Tool Industry Association Tool Shenyang show their branch of the Secretary-General told reporters: “Modern and efficient tool is to achieve high efficiency, high precision, high reliability, specialization, according to the machining features and machining the workpiece provides a complete and efficient solution program, which is the popular practice of international business tool, but now we are just selling more product, this concept must be changed. “He said,” clearly a good tool enterprises in the processing of user requests, and even will help the preparation process, to develop a set of processing programs, and ultimately improve the efficiency of how many there will be a detailed comparison, while the user is willing to accept such paid services, this also may well be another corporate profit growth. ”
At the same time, he also said that users in the procurement of tools, the over-valued the price factor, this is a misunderstanding.
3% behind the
Cutting tool manufacturer Sandvik Coromant personnel said that even if free of charge to provide users with tools, can only save the customer 3% of the cost, it is just the cost of cutting tools percentage of the total cost. While the savings of 3%, it sounds very impressive, but in the long run, customers will not be satisfied save that 3%, we would like to recommend other, more profitable customer management.
Economic models are manufactured to be respected is their mode of operation. The model emphasizes that, if the purchase price of the tool was reduced by 30%, customers will thus save the cost of 1% of the parts. However, if the purchase of better tools, and allows to extend the tool life 50%, customers can save 1% of the component costs. However, if buying a better tool performance, thereby enhancing the cutting data, speed up the production speed, it will be able to save 15% of component costs, which will provide customers with more profits.
Their calculations to reporters: If the U.S. manufacturing sector from the outset to use the correct tools, they’ll pay more, but also could save 15 billion U.S. dollars of capital. Based on projections, China’s manufacturing industry, if able to use the correct tools, will be able to save 30 billion yuan.
Buyers and producers of the differences
In this regard, Sandvik Coromant explanation is that the current procurement and production of a contradiction between. The performance of buyers are often based on whether the price of buying the most expensive tool to measure, so buyers tend to efforts to reduce the purchase price. On the other hand, as the end user’s plant operators are concerned with the efficient use of tools. Therefore, only the use to resolve all the problems, possible cost savings.
It is very simple truth, but customer acceptance is not easy, especially those who are particularly busy, or there is no urgent need to upgrade customer productivity, customers. “Some buyers think that we are looking for an excuse to raise prices. And they will say we are busy with the use of bows and arrows, martial arts and you do not discuss the guns.” In this regard, tool companies Poxian helpless. Although any one investor is willing to “do a good job from the beginning,” but they also hope that the initial investment less the better, but also as soon as possible return on investment.
Sandvik Coromant think views are understandable, but in reality the process is difficult to achieve. Because the problem usually appear in the running-in stage one by one. Therefore, before investing, investors must answer two questions: what means to produce? What tools and what these tools into the machine in?
To this end, they want users to be able to accept their services to the original tool. The original tool services, from the outset stressed the co-operation. Customers, machine tool manufacturers and tool suppliers together in an effort to reduce costs, improve quality, increase production, reduce downtime, and faster return on investment. Because the cutting tool suppliers in the interface between the parts and tools with experience, and customers in their own areas of production with experience. Although one may initially require more run-in, in the long run, it can bring higher profits.
This line of thought, and many would prefer to purchase a beginning plan to use the machine, and then to equip them with the idea of cutting tools just the opposite. First of all, optimizing productivity must be a key part of the procurement process. If the machine is only part of the investment is a great deal of attention, while the tool is not fully taken into account, this does not achieve the intended results, because they can also increase productivity. While such cooperation may be the beginning of higher cost, but a start will be to do it, the focus can be shifted to reduce the cost of each part, and to compare different technical solutions, making production more efficient, reduce run-in period used by funds. Therefore, this primitive tool services can help investors to increase productivity and faster access to benefits, and earn higher profit margins.
The key is that production involves three parties – customers, machine tool manufacturers and tool suppliers, able to work together and carry out a detailed investment analysis. Therefore, Sandvik Coromant personnel often Yaogen the user to emphasize is: You need to purchase higher performance of the tool, rather than focusing on price. In their view, the whole machine, the processing cost of small tools is almost negligible, but the real work, but must be completed cutting blades can be achieved. Although the mere price of a blade only a tiny fraction of the price of the entire machine, but precisely because of the cutting blade in order to enable the effective operation of machine tools.
The reason is that cutting the data will affect the increase in fixed costs, while the other two factors: lower prices and extend tool life, but does not affect fixed costs, their machinery, labor, building and management costs are not affected, hence improving productivity is the real way.
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